Shanklin Omni 封口機

 
 
Omni Form-Fill-Seal Wrappers
Improve efficiency and lower operating costs
Designed with your needs in mind...
 
 
 
memo
 
 
 
 
 
Omni G LR & Omni G RL Omni S LR & Omni S RL
Package Size Min: 1/2” W x 1/16” H x 3” L
Max*: 19” W x 8” H x Infinite L
*Width and height combination cannot exceed maximum film width
Min: 1/2” W x 1/16” H x 3” L
Max*: 19” W x 10” H x Infinite L
*Width and height combination cannot exceed maximum film width
Max Film Width (Folded) 30 inches 30 inches
Max Film Width (Flat) 60 inches (with optional centerfolder) 60 inches (with optional centerfolder)
Conveyor Height 35 1/2 - 42 inches 35 1/2 - 42 inches
Package Speeds Maximum 80 PPM
Dependent on product and application
Maximum 100 PPM
Dependent on product and application
Film Speeds 120 ft/min 120 ft/min
Longitudinal Seal Dual Wire or Hot Knife Dual Wire or Hot Knife
Transverse Seal Hot Wire or Hot Knife Hot Wire or Hot Knife
Drives Conveyor/Side Seal 1/2 HP AC
End-Seal Carriage 3/4 HP AC
Conveyor/Side Seal 1/2 HP AC
End-Seal Carriage Servo
End-Seal Open/Close Servo
Power 3 Phase, 230 VAC, 18 Amp 3 Phase, 230 VAC, 18 Amp
Compressed Air 1/2 CFM @ 65 PSIG 1/2 CFM @ 65 PSIG only required during initial selvage threading—not used during normal run mode
Safety Devices • Emergency stop button to instantly stop machine motion
• Seal bar safety feature to open jaws if closed on an obstacle
• Low voltage sensors and controls
• Multiple safety interlocks
• Torque limits on drives
• Tamper-resistant controls and interlocks
• Full coverage interlocked hood over end-seal and side seal areas
• Emergency stop button to instantly stop machine motion
• Seal bar safety feature to open jaws if closed on an obstacle
• Low voltage sensors and controls
• Multiple safety interlocks
• Torque limits on drives
• Tamper-resistant controls and interlocks
• Full coverage interlocked hood over end-seal and side seal areas
 
 
 
Plan view - Omni RL with Flighted Infeed
 
1Flighted
 
 
 
 
 
Plan view - Omni LR with Harmonic Infeed
 
1Flighted
 
 
 
 
 
Plan view - Omni LR with Dual-Belt Infeed
 
1Flighted
 
 
 
 
 
Plan view - Omni RL with Single-Belt Infeed
 
1Flighted
 
 
 
 
 
 
 
 
 
Servo Motion-Control

Technology - Omni S
• Fast - High packaging speeds
• Programmable – Adjustable end-seal pressure, film bunching for tall products, automatic positioning for end-seal opening, end-seal centerline, side-seal conveyor positioning and side-seal centerline
 
 
 
 
 
 
 
 
Versatile Sealing System

• Large capacity - The wide and high end-seal opening allows plenty of room to package large, tall products
• Selection - Choose either EZ
Open dual wire or hot knife sideseal assembly, and SmartWire® or hot knife end-seal assembly
 
 
 
 
 
 
 
 
Plug-and-Play Infeed Modules

• Quick - Infeed changeovers in less than 10 minutes
• Value - New infeeds may be purchased separately as needed, giving you long-term flexibility, value and investment protection
• Efficient - Simply choose the infeed module that maximizes your production efficiency
 
 
 
 
 
 
 
 
Available in Right– or Left- Hand Configurations

• Versatile - Available right to-left or left-to-right production flow configurations facilitate ease of line integration
• Labor savings – Allows one operator to control two machines simultaneously, maximizing labor resources
 
 
 
 
 
 
 
 
Intelligent Control Network

• Intelligent – Automatically identifies attached infeed module and accessories, and configures system accordingly
 
 
 
 
 
 
 
 
Maintenance-Friendly Design

• Easy access - Light-weight, easy-open seal-area cover, three front-hinged access panels (wrapper, selvage and infeed) and a rear swing-out electrical control cabinet
• Easy maintenance - Quick release conveyor belt rollers, and fault identification and history
 
 
 
 
 
 
 
 
Operator-Friendly Design

• Effortless - Touch screen provides easy system setup and operation
• Multilingual - Operator interface features English, Spanish and French
• Smart - Enter new package dimensions and the recipe calculator will assist with setup
• Self-diagnostic - Viewable fault log tracks system errors
• Secure - Multilevel security access
 
 
 
 
 
 
 
 
Wrapper and Package

Set-up Storage Capability
• Repeatable - Store up to 100 recipes for quick, repeatable changeovers at the touch of a button
 
 
 
 
 
 
 
Infeed Module Standard Features

G S
23” Wide End-Seal * *
8” High End-Seal Opening *
10” High End-Seal Opening *
Dual End-Seal Eyes * *
EZ Open Dual Wire or Hot Knife Side-Seal * *
Modular Infeed Connection Ports * *
Automatic System Configuration * *
Enable/Disable Infeed Capability * *
Right-to-Left Product Flow Configuration * *
Left-to-Right Product Flow Configuration * *
Light Stack Status Indicator * *
Quick Release Conveyor Belt Rollers * *
Casters * *
Graphics-Based Color Touch Screen * *
100-Package Recipe Storage Capability * *
Quick Set-Up Recipe Calculator * *
CE-Compliant Design * *
Multilingual Operator Interface * *
Metric Fasteners * *
Swing-Out Electrical Control Cabinet * *
Integrated Recessed Selvage Winder with * *
Dancer-controlled Variable Speed Drive * *
Selvage Full Alarm/Blue Indicator Light * *
Selvage Break Alarm/Machine Stop * *
Automatic Scrap Film Threading (Air assist on start-up only) * *
Programmable “Film Bunching” for Tall Products * *
Dual-Axis Servo End-Seal *
Programmable End-Seal Pressure *
Automatic Positioning for End-Seal Opening and Centerline *
Automatic Positioning for Side-Seal Conveyor and Centerline *
 
Infeed Module Standard Features
G S
30” Wide, Dancer-Controlled Variable * *
Speed Film Unwind * *
Pin Perforator System with Back-up Brush * *
Adjustable Film Inverter * *
Separate Infeed Drive Motor * *
Modular Infeed Connectors * *
Casters * *
Right-to-Left Product Flow Configuration * *
Left-to-Right Product Flow Configuration * *
 
memo